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Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production

GUANGDONG HWASHI TECHNOLOGY INC.
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    Buy cheap Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production from wholesalers
     
    Buy cheap Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production from wholesalers
    • Buy cheap Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production from wholesalers
    • Buy cheap Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production from wholesalers

    Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production

    Ask Lasest Price
    Payment Terms : L/C,T/T
    Price : Negotiation
    Delivery Time : 30 - 60 working days after received your payment
    Brand Name : HWASHI
    Model Number : WL-SQ-MF160Kx2
    Certification : CE
    Supply Ability : 50 sets per month
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    Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production

    Automated High Speed Condenser Welding Machine with Adjustable Effective Width
    Product Overview
    The Automated High Speed Condenser Welding Machine is a gantry-type multi-head spot welding system engineered for high-volume wire-on-tube (WOT) condenser manufacturing. Designed specifically for refrigerator, freezer, and commercial refrigeration production lines, this machine delivers precise, consistent wire-to-tube welds at industrial scale.
    Equipped with multiple synchronized welding heads and a servo-driven double-layer feeding system, the machine executes the entire welding cycle automatically after material loading. The adjustable effective welding width accommodates a wide range of condenser panel sizes, eliminating the need for dedicated tooling changes between product specifications.
    Key Advantages
    • Fully Automated Welding Cycle
      Once the operator loads materials and presses start, the machine executes the complete welding sequence autonomously. The dual-layer feeding system allows simultaneous loading and welding operations for uninterrupted batch production.
    • Adjustable Effective Welding Width
      Freely adjustable width accommodates various condenser specifications without mechanical modification, handling narrow to wide panels with a single machine.
    • Multi-Head Gantry Welding System
      Multiple welding heads operate simultaneously, dramatically reducing cycle time compared to single-head alternatives with individually controllable parameters.
    • Intelligent Welding Parameter Management
      101 stored welding models with quick-change capability, 3 selectable pressurized curves, PLC-controlled with color touch screen HMI, and password-protected parameter storage.
    • Superior Weld Quality with MFDC Power
      Medium-frequency inverter DC power supply delivers precise current adjustment, higher power factor (0.85-0.90), three-phase balanced load, and maximum secondary short-circuit current up to 40 KA.
    • Voltage Stability Under Factory Conditions
      Built-in network voltage floating compensation ensures consistent output voltage (±3%) even with input power fluctuations of ±10%.
    Technical Specifications
    ParameterSpecification
    ModelWL-SQ-150K×2 (Customizable)
    Input PowerThree-phase 380V±10% 50/60Hz
    Rated Capacity150 KVA × 2 (Customizable: 100KVA, 160KVA)
    Rated Duty Cycle50%
    Maximum Secondary Short-circuit Current40 KA
    Effective Welding Length1500 mm (Customizable up to 2000 mm)
    Effective Welding Width600 mm (Customizable: 600-1200 mm, dual-zone available)
    Automatic Moving Speed200-500 mm/s (adjustable)
    Control ModePLC + Touch Screen HMI
    Cooling SystemWater-cooled (transformer, thyristor, electrodes)
    Applications
    IndustryTypical Products
    Household RefrigeratorsWire-on-tube condensers, skin condensers
    Commercial RefrigerationDisplay cooler condensers, bottle cooler condensers
    FreezersChest freezer condensers, upright freezer condensers
    Air ConditioningCondenser panels, evaporator coils
    Heat ExchangersWire-on-tube heat exchangers for various HVAC applications
    OEM Appliance ManufacturingBatch welding of wire to Bundy tube / copper tube
    Weldable Materials
    • Steel wire to Bundy tube (邦迪管)
    • Steel wire to steel tube
    • Copper wire to copper tube
    • Aluminum wire to aluminum tube (with proper electrode selection)
    Production Workflow
    1. Load wires onto the first-layer fixture via magnetic wire filling device
    2. Place serpentine tube onto the wires
    3. Load top-layer wires over the tube
    4. Press start — machine executes automatic welding cycle with fixture stepping and simultaneous multi-head welding
    5. Auto fixture exchange — while one fixture is being welded, the other is being loaded
    6. Unload finished condenser and restart cycle
    Production Line Components
    Complete production line includes: high-speed wire straightening and cutting machine, tube straightening and cutting machine, tube bending machine, automatic condenser welding machine, and additional equipment such as tube end expanding/shrinking machine and condenser folding machine.
    We design complete production lines based on your product drawings and efficiency requirements. Simply provide your specifications, and our engineers will develop the optimal solution for your needs.
    Wire Tube Condenser Production Process
    Condenser production process diagram showing dual-fixture system for simultaneous welding and loading operations
    Dual-fixture system allows simultaneous welding and loading operations. While one fixture undergoes welding, operators load materials onto the second fixture, with automatic fixture exchange to maximize efficiency.
    Complete Production Line Solutions
    Condenser production line equipment overview
    Wire tube condenser manufacturing system components
    Industrial condenser production machinery in operation
    Automated condenser assembly line showing finished products
    Quality Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production for sale
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